Sr. Manufacturing Controls Development Engineer, Paint & Powder Coatings

Tesla's Manufacturing Engineering team is at the forefront of developing first-of-a-kind processes which allow us to produce amazing vehicles at best-in-class quality and rate, in a safe and ergonomic environment.Materials Engineering is seeking a Manufacturing Controls Development Engineer for developing, implementing, commissioning, troubleshooting and programming robotic applications, conveyor systems, process equipment such as DCM, ovens, application booths, pretreatment systems and process/equipment monitoring systems within the manufacturing shop. You will lead the design and develop technically complex controls, electrical and automation systems within new manufacturing lines. The candidate will work closely with internal cross-functional teams, external vendors and technology partners on system development from concept to production.

• Participate in initial equipment conceptual development and carefully balance product specifications, process requirements, layout complexity, cost, and lead-time limits
• Responsible for implementing and managing continuous process optimization including the addition of advanced and conventional technologies to improve quality, productivity and reduce overall waste
• Lay out new industrial electrical control panels which are NFPA79/NEC/UL508A compliant, and create electrical, pneumatic and fluid schematics
• Architect, develop and debug PLC code with an emphasis on generating code that is organized, structured, documented, maintainable and reusable. PLC code will interact with subsystems such as conveyors, robots, Manufacturing Execution System (MES), LabView, machine vision, and 3rd party equipment
• Implement (ANSI/RIA15.06/OSHA compliant) control reliable safety systems for safeguarding robots, gantries, conveyors, and other high-volume manufacturing equipment
• Generate, optimize & improve aesthetically simple HMI screens, SCADA Systems & MES Interfaces for complex machinery
• Develop and implement quality control methods including poke yokes, data tracking systems, part recognition and problem reporting
• Manage electrical cabinet builds, field wiring, pneumatic and fluid plumbing
• Introduce automated processes into production, and train and equip sustaining teams
• Ensure that all equipment, processes and methodologies comply with applicable standards, company policy and all Health and Safety Laws, Acts, Regulations and Codes

• Degree in Electrical Engineering, Controls Engineering, Mechatronic Engineering, Automation Engineering, or equivalent experience
• 5+ years of professional controls engineering experience including advanced PLC programming & Motor controller programming. (Rockwell, Siemens and equivalent PLCs with safety controllers)
• Demonstrate conceptual proficiency in the development of electrical and controls architectures for new equipment and manufacturing lines
• Demonstrated proficiency in PLC, HMI (Ignition, Siemens), and debugging mechatronic systems
• Understanding of databases (MSSQL, MySQL), Object-Oriented Programming languages (Java, Python, etc.), and CAD (AutoCAD, CATIA, SolidWorks, EPLAN)
• Advanced robotics programming skills (Fanuc, Kuka, Durr, ABB, etc.)
• In depth knowledge of Electrical Standards (NFPA79, NEC, UL508A) and safety standards (ANSI/RIA, OSHA)
• Proficiency selecting appropriate circuit protectors, wire, cable, sensors, safety hardware, PLC hardware, remote I/O, VFD, robots and servo systems
• Experience with Vision systems (Cognex, Keyence, Fanuc)
• Experience working with automotive manufacturing processes & equipment preferred

Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:

• Aetna PPO and HSA plans > 2 medical plan options with $0 payroll deduction
• Family-building, fertility, adoption and surrogacy benefits
• Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
• Company Paid (Health Savings Account) HSA Contribution when enrolled in the High Deductible Aetna medical plan with HSA
• Healthcare and Dependent Care Flexible Spending Accounts (FSA)
• 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
• Company paid Basic Life, AD&D, short-term and long-term disability insurance
• Employee Assistance Program
• Sick and Vacation time (Flex time for salary positions), and Paid Holidays
• Back-up childcare and parenting support resources
• Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
• Weight Loss and Tobacco Cessation Programs
• Tesla Babies program
• Commuter benefits
• Employee discounts and perks program